Decking Sheets & Lightweight Foam Concrete.

Prime decking sheet acts as permanent shuttering for mezzanine and floor slabs, and lightweight foam concrete pairs with it to carry live load without the dead weight of conventional concrete.

Steel columns carrying a finished composite floor

Specification

Specified to the micron.

  • Deck thickness

    0.5 – 0.9 mm

    Metal deck for mezzanine and floor slabs.

  • Live load

    Up to 2000 kg/m²

    With a thick decking system.

  • Dead weight

    Up to 80% less

    Foam concrete against conventional concrete.

PropertyValue
Decking sheet thickness0.5 mm to 0.9 mm
Foam concrete density500 – 800 kg/m³, depending on flyash and sand percentage
Foam concrete strength8 kg/cm² to 20 kg/cm²
Combined live loadUp to 500 kg/m² with decking sheet
Mezzanine joist spacingNormally 1.75 m (±) for a 100 mm thick concrete slab
Clear height below beam3 – 4 m above finished floor level
  • Mezzanine

    Columns, beams, joists, deck.

    A mezzanine consists of intermediate support columns, main beams, joists and a deck fastened to the joists with self-drilling fasteners. Support columns may be square tube sections or built-up I-sections as required by design.

  • Deck panel

    Permanent shuttering.

    The mezzanine deck panel carries only the dead load of the wet concrete, acting as permanent shuttering.

  • Foam concrete

    Macro-cellular, and much lighter.

    A macro-cellular cementitious set of cement, sand, flyash and foam. Perfect for areas that need to avoid the dead weight of conventional concrete — it reduces dead weight by up to 80%.

Power float finishing a lightweight concrete floor

Applications

Where it works

  • Car showrooms
  • Commercial buildings
  • Mezzanine offices
  • Office and showroom mezzanines
Where it works

Ready when you are

Design a mezzanine floor.

Send us the mezzanine area and the live load you need to carry — we will size the deck, the joists and the topping.